Warblers on WSRP II

There is a reason for me t have ordered two kits. The 30m version I did explain in an earlier post.
The Warbler can be equally easy (if not even easier) modified into a 40m WSPR transceiver.

That what needs to be done:

• use 7.040MHz crystals for the filters
• use a 7.038MHz crystal for the oscillator
• pull the oscillator frequency to 7.0386Mhz
• adapt the PA and low pass filter to 40m

DONE!

One could consider using the sound cards audio signal to key the transmitter, there are simple solutions out there. See also Dave's PSK20, which is audio keyed. Documentation on Dave's webpage.

QRSS RM80 final verdict (QRT)

Here's what you wanna do when going for a Rock-Mite-80-QRSS-mept/grabber.

1. get a Rock-Mite 80 kit from Dave
2. get two 3.579545MHz crystals
3. get one 4.7pF and one 22pF capacitor
4. build the kit, leaving out C8 (beep beep)
5. for C12, use 4,7pF in place of 47pF (reduces chirp)
6. for C2, use 22pF in place of 33pF (lifts filter response)
7. get a 8-pin PIC (to replace U3) and program it as wanted

The reduced coupling from the oscillator to the (keyed) buffer results in lower output power. 4.7pF to me seems the working compromise. I tried all of the following values (in order of the experimentation timeline): 47pF (original - severe chirp, PA becomes hot), 27pF (still intolerable chirp, PA warms slightly up), 2.2pF (no chirp at all, nearly no power), 18pF (chirp), 10pF (chirp), 7.5pF (still too much chirp) and finally 4.7pF.

Optional, a 10V Zener diode could be dropped into D5's empty place. This will lower the "upper" qrg by about 200Hz, further reducing chirp.

For the mode, I would advice A1A with QSK, for timing, QRSS6 will do just fine. 

Programming: With no further hardware modification, an 8pin PIC, such as the 12F629 can be used.

GPIO4 low will provide the varicap diode with 12V, resulting in the higher frequency, which is used for TX.

GPIO5 high will key the buffer and the PA.

I found that it is sufficient to low GPIO4 just before keying the transmitter. Returning GPIO4 to high directly after transmission allows for full QSK. No additional chirp in the TX signal.

To also receive, e.g. as a grabber, my program receives for 10min before TXing the message again.

I did all that, it works, concept proven.... hope to see more signals on the color burst frequency and more grabbers on the internet in the close future.

PS: Somewhat obvious... this mod will work on any frequency we got crystals for... e.g. 30m.

Warblers do WSPR

Dave's Warblers come with color burst crystals, that's good, so we could use those for AFSK QRSS. OK, one tiny mod here, we need to get to the lower side of the crystal filter, but that should be all....

Now, what got that to do with WSPR? Ahhh, well, nothing really.... sorry about that, just another mod.


So, WSPR here it comes, assume we would be inserting 10.140MHz crystals, instead the 3.579545MHz ones. Yes, again we would like the oscillator to do its' thing below the filter frequency...
For the rest, some resonant stuff (behind the buffer) and a bit of front-end need to be recalculated.

I am convinced that the Warbler will do a perfect job as WSPR transceiver and METP/Grabber-RX on 30m, more or less OOB.

Rock-Mite 80, update

The oscillator coupling is now done by 7.5pF. Additionally, a 10V Zener diode stabilises the varicap voltage. The latter step made the TX frequency to drop to 3579580Hz, according to PA9QV's grabber. Looks a little bit more stable now, and does not show this funky power up behavior...

In a further firmware mod, the TX QRG is switched to just before transmission so that the grabber is now QSK w/o that funky frequency shift. My impression is, that there is no impact on the stability of the signal.

Test on QSK, the strong carrier at '750Hz is the Ramsey, the 50Hz lines belong to it too (presently) for comparison, a view from my neighbor's grabber (Jan, you got a TV in your area too).

Rock-Mite 80, oscillator coupling

Just a tiny update. C12 is now 10pF, seems to put out some power, chirp is essentially gone.

I don't know why, but now the TX-QRG dropped to about 3579530Hz.
Hmmm, a bit later, the TX-QRG was up again ... ?!
I guess, I will need to wrap the thing into some casing of some sort.

Rock-Mite 80, further steps

The weak coupling from the oscillator to the buffer held the frequency comparably stable and nice, however, not much RF was radiated, my sigs made it into my neighbors RX and faintly some sort of trace.
Today, I increased coupling from 2p2 to 18p (orginally 47p), that again seems too strong, massive impact on the oscillator creating a really ugly but strong signal in my neighbor's grabber. Even the 2N2222's heat sink warms up now... Maybe reduce coupling again, to let's say maybe 10p ....

I further changes the capacitor terminating the crystal filter, from 33p to 22p, seems to have some impact too:

Rock-Mite, PICAXE-mod

The Rock-Mite employs a 12F508 controller which is more or less pin-compatible with the PICAXE-08M which I intend to use.

Some modifications are necessary in order to use a PICAXE in the Rock-Mite.
The power amplifier is keyed from pin 2, obviously, the PICAXE bootstrap uses pin 2 for serial in, as shown above. TX keying therefore need to be rerouted to another pin. Fortunately, the line for keying is easily accessible. Now, "Serial In" and "Serial Out" (paddle dot) could form a programming port for the controller (three additional resistors).

When using pin 5 for generating PWM (frequency shift), pin 3 could be used for TX keying. With Q2 removed, the gate pad of Q2 could easily be routed to the TX-line, next to the crystal Y2. Hence, the original TX-line should be cut next to the source pad of Q2.

With this mod done, the RM should be fit for a PICAXE-08(M) controller.

I will post another photograph, as soon as I did the mod.

Rock-Mite 80, tiny change of plans

R18 will be just fine. For setting the output power, I will include a potentiometer between V+ and L1. So, do not yet solder in L1 at that stage. The potentiometer will be something in the order of 100 to 200 Ohms.

Rock-Mite 80, first test

Here, the first oscillator test. Well, when writing oscillator, I actually intend to say that I only look at the oscillator's output, although there is only one part missing, preventing the power amplifier to amplify, namely R18 (as mentioned before).

The buffer seems to be working fine, when keying dots or dashes, the amp-meter of my power supply moves, good sign, I think. For seeing where the Rock-Mite is frequency wise, the HF3 + E-probe took the following spectrum.

What you see here, someone switched off their telly ;-) The carrier at 3579600 is the RM80's oscillator when the transceiver is not keyed. I keyed the transmitter twice with dashes and once with dots. You may realize that the line created by the dots is slightly wider, as one would assume.

The spectrum shows what the initial pull of the crystal is. Playing with PWM, we can be anywhere in between the two frequencies. I will perform another test with the Ramsey QRP80C in order to find out where this transmits w/o further tweaking.
I believe it would be most sensible to select our color burst QRPP-range according to what most kits will do OOB (well, when built that is).

And, btw, the Rock-Mite 80 was originally designed with a color burst crystal, as the supplied schematics suggest.

Rock-Mite 80, first steps

The party was boring, hence I decided leave early and start building the kit instead. Actually, I essentially finished the Rock-Mite 80. Two parts I intentionally left out, C8 and R18. C8 feeds the side tone to the audio out and R18 is the emitter resistor of the 2N2222 power amplifier.


C8 is kinda obvious really... 


As for the meaning of R18, it is a 10Ohms resistor and sets the rf-output to about 0.5W. I assume that with a 100% duty cycle, the little transistor would be pushed too far. A higher ohmic resistor seems therefore appropriate. A pot or trimmer in series to the 10Ohms resistor would allow for power control, which I believe is even more important.


The transceiver is now equipped with color burst crystals. There are two reasons for doing so, the observations we lately made demonstrated that 3.5795MHz is actually a really quiet frequency and crystals for this particular frequency are well available. Moreover, many QRP kits come with color burst crystals.


In a later stage I will remove R9 again. This 4k7 resistor supplies the varicap diode with V+. The plan is to feed a voltage generated by PWM (f-set and keying) into this point. BTW, the noise source (Zener diode) which is mentioned to be at this junction is omitted in the present kit.



If you want to learn more about the Rock-Mite, check out the book below. This book made me aware of the Rock-Mites and the perfect suitability for the QRSS community:
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